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真空履带连续干燥机

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固体带干

固体带干

  • 所属分类:真空履带连续干燥机
  • 浏览次数:1437次
  • 发布时间:2023-08-22 15:18:00
  • 详细介绍

工作原理Working principle:

真空连续固体带式干燥机是在真空低温环境下含湿固态物料连续进料、连续出料的自动化干燥设备。固态物料通过与客户物料相适应进料装置输送到干燥机内,均匀铺布到低速运转的输送带上。输送带3-13层,端部错开布置,上层输送带上物料靠重力落到下层输送带上,逐层通过加热板加热蒸发湿分。加热板内加热介质可以是蒸汽或过热水,温度30℃-180℃可调,加热板按层分区控温。根据客户物料特性,干燥物料可机内冷却或机外冷却,需粉碎的可配置粉碎机。干燥时间30-150min可调。

Vacuum continuous belt solid drier allows continuous feeding and discharging of wet solid materials for drying under vacuum and low temperature environment. Solid material is fed into the drier through a highly adaptive feeder and spread evenly onto a low speed conveyor belt. Conveyor belts can be 3-13 layers as required and have the ends staggered to make the materials on the upper conveyor belt fall on the lower conveyor belt by gravity. Layer-by-layer transmission on the belt with heating plate in it provides complete evaporation of wet gradient in the materials. The heat medium in that heating plate can be steam or hot water, configurable in the temperature between 30 and 180°C. The heating plate is controlled separately in temperature by layer. The material can be cooled inside or outside the machine base on the property of material. Crusher can be provided for crushing if necessary. Drying time is adjustable in 30-150mins.

适用范围Scope of application:

*主要适用于中西医药、食品、化工原料等含湿固体、结晶物、颗粒、粉末、丸剂等物料;

Wet solids, crystals, granules, powders and pills in the Chinese and western medicines, foods and chemical raw materials.

*易爆、有毒、湿分有刺激性气味的物料;

Explosive, toxic, wet and pungent odor material

*含湿组分需回收物料。

Wet components to be recovered.

设备组成Equipment composition:

干燥主机、进料系统、真空系统、加热系统、冷却系统、出料系统、CIP(SIP可选)清洗系统,控制系统。

Main drying machine, feeding system, vacuum system, heating system, cooling system, discharging system, CIP (SIP optional) and control system.

产品优势Product advantages:

*高真空低温干燥,连续进料、连续出料,动态干燥,干燥时间可调(30min-150min);

High vacuum and low temperature drying, continuous feeding and discharging, dynamic drying, and adjustable drying time (30 min–150 min)

*干燥温度可调(30°C-180°C),适应各种工艺要求的物料;

Drying temperature adjustable (30°C-180°C) to accommodate various process materials

*分层分区控温,各区温度单独可调;

Separate and adjustable layer temperature control

*干燥物料可机内冷却或机外冷却;

Dry materials can be cooled internally or externally.

*运行低成本,低噪音,低污染;

Low operation cost, noise and pollution;

*在线自动清洗,符合GMP要求;

GMP compliant CIP

*全自动化控制,自动化程度高;

Full automation

*节约人工成本,最多两名操作人员。

Low labor cost, max. two operators required.

 *激光焊接工艺制作的加热平板,耐压10kg/c㎡以上,传热效率高,使用寿命长;

Laser-welded heating plate has a pressure resistance of over 10kg/c㎡, high heat transfer efficiency and long service life.

*旋转传动密封采用磁流体密封,密封效果好,密封部件使用寿命长;

Magnetic fluid rotary seal has good sealing effect and long service life of sealing parts.

*第三代主动纠偏技术。

Third-generation active correction technology

*定量进料,自动出料,全封闭,产品收率高(理论收率大于99%);

Quantitative feeding, automatic discharging, fully closed, high product yield (theoretical yield greater than 99%);

*自行设计的换热系统和专业模温机,可精确控制干燥温度。干燥温度控制在30℃-180℃;

Self-developed heat exchange system and professional mold temperature machine can accurately control the drying temperature between 30°C and 180°C

*密闭的真空低温干燥环境,清洁;

Closed and clean vacuum low temperature drying environment

*可视化人机界面,自动化、连续化生产,操作简便,节约人工成本。

User-friendly man-machine interface, automatic and continuous production, easy operation and saving labor cost.

产品型号和技术参数表Model and data sheet

设备型号

Model

筒体直径

Cylinder Diameter

筒体长度

Cylinder length

设备高度

Height

层数

Layer number

换热面积

Heat transfer area

水蒸发量

Water evaporation

进料含水率l

Water content in

 feed materia

干粉含水率

Water content in 

dry powder

主机功率

Base machine power

mm

mm

mm


kg/h

%

%

kW

GD03-12-60-3

1200

6000

   2350

3

3

1-1.5

2-80

0.2-5

6

GD30-16-90-5

1600

9000

2750

5

30

13-20

2-80

0.2-5

9

GD60-22-105-5

2200

10500

3530

5

60

26-46

2-80

0.2-5

12

GD120-24-150-7

2400

15000

3750

7

120

50-86

2-80

0.2-5

15

GD150-26-150-9

2600

15000

3950

7

150

70-120

2-80

0.2-5

 17

GD220-28-165-9

2800

16500

4120

9

220

88-150

2-80

0.2-5

19

GD250-30-165-11

3000

16500

4350

11

250

100-175

2-80

0.2-5

21

 


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